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Definitive Full Race Motorsports Eco-Boost Thread

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Old 04-30-2014, 11:14 PM
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Originally Posted by Full-Race Geoff
Yes, we are still working on this. the freakoboost is apart getting a lot of work done.. single turbo kit is off and wont go back on. I havent posted lately because the work isnt done and won't be done for at least a couple more months. right now is pre-race and tax refund season... aside from our typical racing customers, the amount of F150 intercooler and exhaust orders we are building is insanity, and even my top fabricators who normally do prototype work were moved to production to prevent backlogs. the freakoboost is under the knife to receive: -twin borgwarner EFR6258 turbos -full-race 3" twin turbo downpipes and intake -intank walbro e85 pump + bosch HPFP + deatschwerks GDI injectors + Mike Bambic's external fpr setup -production oil cooler kit + production meth tank kit on a side note, we recently tuned our fusion ecoboost with COBB accessport software again, really wish some of the other tuning companies would take a few hints from their software...
Good to hear it's still in the works. Huge demand is all the more reason to get done! Think of all the money! But it's good to see you guys take the time to get it right before releasing to market.
Old 05-01-2014, 10:41 PM
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Originally Posted by kyrenegade
If the stock block is strong enough for 5-600whp why are we seeing all the block failures? Seems the failure rate between tuned or not is negligible. Is it purely water ingestion or is the block being stressed too much where the motor mounts attach? I have a 2011 3.5 and after reading about all the windowed blocks I've removed my tune and am honestly considering getting away from the 3.5L platform. Really don’t want to because I love the truck and the 3.5L seems the cheapest way to get 500whp. I hate to buy into the fear mongering but I want to have an engine I can safely mod without the block letting go. I understand you have to pay to play but the failures dont seem to be caused by any particular mods.
I can not conclusively comment on any of the forum motors that have blown and blocks with holes/windows in them. Obviously we've had outstanding results with our truck and flogged the crap out of the stock motor on knock-happy 91 octane fuel. Everyone knows those engine failures could be a variety of things, but the fact remains a stock 3.5L ecoboost block is plenty strong... I wouldnt part your truck out just yet. In my experience, when dealing with engine failures like this, more often than not it is wristpin/piston failure which causes the rod to poke thru - either from a combination of bad gas/knock or over aggressive tuning.. or maybe even "luck of the draw" when making this many quantity of one part? I can't say

anybody looking to modify these engines and make serious power on low octane pump gas, the pistons are going to be the weak point. I dont think most guys realize how poor quality pump-gasoline has become in this country. As turbo engines become more powerful the gas is getting ****tier.. so the computer has to try and manage that. While it's not quick nor easy to drop in forged pistons, I expect guys who want to mod to higher power levels on crap pumpgas, will be doing this in a couple years and using methanol or ethanol injection on top of it, that is pretty much the only way to make big safe power on pump

Originally Posted by engineermike
I'm pretty sure the windows in the blocks are caused by con-rods poking through them, not a block failure per se.
agreed

Originally Posted by papa tiger
X2. Also suspect lower octane fuel / detonations. They will break a piston + the rod ect. But there seems to be breakage thru the main area in the motor mount area. Ford has changed all of it with the 2.7L. Design. It's my choice of motor now.
the 2.7L Nano engine is very exciting to me, particularly the CGI engine blcok construction and the fact that it uses standard rotation 51mm turbos on integrated manifolds... I can't wait to put a pair of EFR's on there!

Originally Posted by Schrauf342
While we are picking your brain Geoff, I have some questions on what makes a safe tune. What should knock be at? Is some positive knock ok or is zero what we are shooting for? What else is important for us less than knowledgable first timers to look for? I know one could write a book on good tuning, but wanted to know your opinion seeing you are an educated, unbiased third party. Thanks.
the F150's bosch computer typically responds to knock by pulling ~5-7 degrees of timing advance across the board and not adding it back in until the engine is turned off and restarted (for safety). Ideally we want to be close to zero knock, so you are running the timing map that's intended... but as you go on long trips and fill up at different gas stations, the quality and knock resistance of the fuel varies dramatically. so a given tune which may not knock anywhere in your hometown, go drive thru new mexico or northern AZ (horrendous fuel) and then the truck may see some knock counts, and pull timing. as long as its very low I wouldnt be concerned, but this is definitely something that anyone with a tuned or untuned ecoboost may want to be aware of. its pretty easy to monitor knock counts with an obd2 port


Originally Posted by Wilkinz027
Good to hear it's still in the works. Huge demand is all the more reason to get done! Think of all the money! But it's good to see you guys take the time to get it right before releasing to market.
yes the demand is big and the potential for sales is also there.. but that isnt what motivates us. We've been in the aftermarket world of turbocharging for a long time, and our desire is first and foremost to get things 100% right. everything else will follow. I know *how* to do it, making it happen the way I want is another thing entirely. brand new technologies and partnerships are coming together while the manufacturing infrastructures need to mature. It will happen, and there is no way to rush it. This 3.5L V6 is one of the more difficult vehicles and platforms to develop parts for, but when you get it right this package responds soo well to mods that we wont be walking away any time soon.

Last edited by Full-Race Geoff; 05-01-2014 at 10:45 PM.
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Old 05-03-2014, 03:06 PM
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Default Fellow member in a pinch....

Can anyone help out a fellow forum member looking to remove the device in the pic thats right above the cold side pipe opening in this picture. He is trying to install a FR intercooler on a 2013. I don't remember this from my install i am unable to help right now but i hope one of you can.

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Old 05-03-2014, 03:51 PM
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Thanks Eco Beast. Got that part figured out. Went to install the intercooler mounting beam and it is not wide enough. The holes do no line up. Off by 1/4 inch. Unbelievable!!!
Old 05-03-2014, 04:13 PM
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Mine I had to pull apart and flex it a little and I got mine to fit.
Old 05-03-2014, 04:27 PM
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Flex the bar?
Old 05-05-2014, 10:11 AM
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every one of our CAC mounting beams is made on a fixture that identically duplicates our 2013 F150. The tabs have slightly oversized holes to accomodate the change in tolerance found on the various 2011/2012 F150's we measured in our shop. If your vehicle is on the "big end" of the width spectrum, then it is perfectly acceptable to drill out the tabs a little more. We tried to hold a tight tolerance, so i guess in your case it is too close. If this is an issue for others please let me know and we will use a larger diameter hole here, or go to a slot (I dont love either option because it can introduce some slop - however your input is noted)

if you look at the stock bracket, there are giant slots in it:


thanks
Old 05-08-2014, 12:36 PM
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Man that looks familiar

Haven't talked in a while hope all is well! Work has been NUTS
Old 05-31-2014, 11:57 AM
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Well it looks as though we have a new product up on the website!!

http://www.full-race.com/store/ecobo...ooler-kit.html

Hopefully Geoff will stop in and let us know what else is in the works as well.
Old 05-31-2014, 10:14 PM
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So I have been absent from the forum for a couple months now and have a couple questions? ( sorry if I missed them )

- Is a ecoboost cold air intake still in the works? or did full race decide its not a big enough HP improvement?

-Do you need to call to order an exhaust shipped to canada?

- Are the full races tunes still in the works ( I have SCT Livewire )

-also does it matter if you take out the swirly things in the intake out? are they for sound volume or to change air flow?

Thanks Mike

Last edited by snowking47; 05-31-2014 at 10:18 PM.


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