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Replacing Stabilizer Bar End Link Bushings Write Up!

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Old 09-29-2014, 12:43 PM
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Sorry guys, haven't been on since May (crazy divorce) but to answer you question about specs, I just tightened them up good and snug and haven't had any problems. Glad this write up worked out for ya.. oh and you can loosen the bar bushings on the rail to allow the end link bushings to come out.
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Old 09-30-2014, 02:38 PM
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Originally Posted by wolfy53
No I left it on the truck. I loosened everything and then replaced parts one by one. I did not want to remove this whole thing and try to get it back in by myself. You will know how far you have to loosen things to get them off.

My 2wd looks a bit different but not by much. The endlinks do not have that 90 attachment on the top they just are straight though. See my pics of the new end links and you will see.

Spray your nuts and bolts with penetrating fluid now! Mine weren't bad, but I let them soak in some PB Blaster for about 30 min before I tackled this.
AH - ok, I see, because of the 2 piece design of the sway bar bushings, you could just loosen the sway bar nuts, and let it hang down and remove and replace the bushings without removing the bar completely?

On the end links, Alsatropine mentioned that you can do this without lifting up the truck - are those endlinks under a lot or pressure that way, in other words, will I need to pound anything in or out to get them removed?

Did you get the red or graphite impregnated black bushings from energy suspension? Ooops, nevermind looked at the photos again, answered my own question.

I guess why I asked the torque specs is because I don't don;t want to over compress the endlink rubber boots - is that even possible? Shoot, my old ones might be loose - when I did shocks I released them, and I don;t think I tightened them up all the way, for fear of overtightening that rubber ball!
Old 09-30-2014, 02:39 PM
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Originally Posted by alsatropine
Sorry guys, haven't been on since May (crazy divorce) but to answer you question about specs, I just tightened them up good and snug and haven't had any problems. Glad this write up worked out for ya.. oh and you can loosen the bar bushings on the rail to allow the end link bushings to come out.
Sorry to hear about the divorce A, that sucks. Keep your head up, and your kids priority and you will be better.
Old 10-01-2014, 09:23 PM
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Hey Prof, no the end link bushings are not under a lot of pressure. The nuts that hold them.Will bottom out before they really get into the bushing. Just tighten them up real good and you'll be fine. If you loosen the brackets for the sway bar bushings just enough to where they don't fall off, then you should be able to move the sway bar up and down enough to remove and reinstall the end link. You might have to knock them out with a mallet especially if they are own. But there is no pressure from the truck at all.
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Old 10-01-2014, 10:23 PM
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Originally Posted by wolfy53
Ok got mine put on!

1. My truck is an 06 2wd with 118k miles

2. No alignment as you are not messing with any steering. Just the sway bar.

3. I know there is a spec for this, but I don't know what it is. I just tighten it down.

Truck rides like brand new now. My shocks and struts are new last year, and now the sway bar is tightened up with poly bushings and moog endlinks.

My old ones weren't really that bad. I have seen a lot worse. But the new poly bushings are much more firm. The endlinks are tighter as well.

Overall the job took me a bit over an 45 min.

The drive is tighter and overall refreshed. I had just a small judder that is now gone. I am very particular on how my truck rides and drives. Now it is just so! I would highly recommend doing this if you are looking to refresh your truck. Obviously the new shocks did the most good for me. However this brought it back up that extra 20%



New parts
Wolf,

Did you buy the Moog end links? The pics on Amazon just have the one rubber end but not the dual rubber bits at the top of the link. Does the Moog come with those upper rubber bits that sandwich the end of the swaybar!

Moog #K80337

Thanks...
Old 10-02-2014, 09:49 AM
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The endlinks were Moog Moog-K80337. They were about 50 bucks for the pair. I got them off of http://www.aftermarketsuspensionparts.com/ I did that because they were the cheapest for what I was buying. I had other items I purchased for my lil 93 mazda car. And with that order I got free shipping which was the cheapest option for all the parts I ordered.

They came as a complete kit, bolt on!
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Old 09-14-2015, 09:33 PM
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I had to use crescent wrench for the top nut on my 08FX4..... what a pain! Does anyone know what size the top nut is on an 08? The passenger side may need cut off cuz it seems froze up. And the nut is pretty stripped.

Where can I get a replacement nut?
Old 10-19-2015, 11:54 AM
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Good morning folks,

A year ago, I just replaced the top bushings on the links.
However, now the bottom bushing are worn out, so I'm going to replace the entire links.

The links on my truck are straight like wolfy53's.
They're not angled like the OPs.

Do I need to jack up my truck and remove the wheels?
Or is that just so you can work comfortably on them?


I can access the links without any problem.

I've read around that you should install the new links without the truck jacked up. It should be on the ground. Not sure why.


I've sprayed down the links to help loosen them.
Since I've never replaced the links before, I'll be letting it soak in for several hours and repeat it.

In the event that fails and they're stuck, what can I do?

Last edited by adanvjr; 10-19-2015 at 12:12 PM.
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Old 10-20-2015, 01:09 PM
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Originally Posted by adanvjr
Good morning folks,

A year ago, I just replaced the top bushings on the links.
However, now the bottom bushing are worn out, so I'm going to replace the entire links.

The links on my truck are straight like wolfy53's.
They're not angled like the OPs.

Do I need to jack up my truck and remove the wheels?
Or is that just so you can work comfortably on them?


I can access the links without any problem.

I've read around that you should install the new links without the truck jacked up. It should be on the ground. Not sure why.


I've sprayed down the links to help loosen them.
Since I've never replaced the links before, I'll be letting it soak in for several hours and repeat it.

In the event that fails and they're stuck, what can I do?

Well, I answered my own questions
I guess jacking up the truck is for easier access.

Before I started on anything. I sprayed down WD40 on them at work and let it seep in for hours. It paid off and every nut came out easily without the need of a breaker bar.

The Bolt-end or whatever at the bottom of the old Ford factory link is of 8mm size, while the nut itself is of 18mm size. It came off easily by holding the nut with a wrench and ratcheting the 8mm bolt-end off. (Since it was opposite, the bold-end had to be turned clockwise to remove)

The hard part was having to take out the links after all nuts been removed. I got underneath and pushed the end of the sway bar up as much as I can and guided the old links out and new links in. Prybars couldn't be used, as I had no room for leverage.

I always take my time when it comes to repairs.
It took me about an hour for both of them.


Test drove it by driving straight on speed bumps and turning over speed bumps. Suspension is much quieter (no clunking) and truck handles tighter on turns.


Thanks for the write up folks.
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Old 01-10-2017, 12:43 PM
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Default Great Post!

I just ordered new sway bar end links and bushings. The pictures are great and will surely make my time much easier. Thought I would do this since I am going to be replacing my rotors and struts in one swoop.
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