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No more rusty upper control arms for me

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Old 10-05-2014, 09:05 PM
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Originally Posted by VTX1800N1
No-go. The spring is compressed and there is a dust shield over the rod, so there is no way to get to it. I tried channel locks on the little bit of the rod that is still sticking above the nut and it just spins through them no matter how hard I try to lock them down. I should mention that I got the nut almost all the way off and then it froze to the rod, even after applying penetrating oil. There's not enough of the rod between the nut and upper mount to get anything on either. I suppose I could try to compress the spring more to get into this space, but I'm a bit leery of that. I have 4 spring compressors on the spring now- those are some tough SOBs....
You need to cut the black plastic off with some tin snips to gain access to the rod.. The struts are junk anyways so don't be shy..

I did this to mine with the struts compressed with spring compressors too.. Lay the strut in some grass if you are nervous of the compressors coming off when the nut is removed.. Put your foot on the springs, grab the rod with the channies and impact the nut off..

Last edited by Especial86; 10-05-2014 at 09:07 PM.
Old 10-05-2014, 09:28 PM
  #22  
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I'll try it tomorrow. Got to get ready for work. Did you buy new dust shields?
Old 10-06-2014, 01:29 AM
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Originally Posted by VTX1800N1
I'll try it tomorrow. Got to get ready for work. Did you buy new dust shields?
No I replaced my struts with bilstein 5100's, so the factory struts were going in the trash either way. But I did need the coils, rubber isolator, coil cap and bump stop off the old strut..

Cutting the plastic will go really quick, and a few attempts on the rod with channel locks should embed the teeth of the pliers well enough to stop that rod from spinning. Vice grips worked good on the first strut I did, but the channies were needed on the second.
I was very surprised at how well the coil spring compressors worked. I first tried an elaborate setup with my shop press, but I gave up on it because it honestly seemed more dangerous..
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Old 10-06-2014, 01:31 AM
  #24  
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5100s for a 2" level are going on mine as well.
Old 10-06-2014, 01:44 AM
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Originally Posted by VTX1800N1
5100s for a 2" level are going on mine as well.
I set mine to zero lift and ran a 2.5" spacer, I didn't want to chance it with the 2" lift they provide not clearing my 35" tires sufficiently.... They ride great, both front and rear..



No more rusty upper control arms for me-image-2946429238.jpg

I sprayed my front end with a top coat of ford u1000 black after the front end overhaul.. I wash and re-coat it once a year.. I used all grease able moog suspension components and hub assembly's..
Old 10-06-2014, 10:18 AM
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Well, I figured out the problem and got the other shock apart with no damage.

It's the nylon lock nut material that is jamming things up. I started cutting the dust boot this morning. After getting it cut about half way around, I actually pried it down and off the upper mount. Then I locked vice grips as tight as I could get on the shock rod. I went to put a deep well impact on the nut and found it finger tight. It turns out that while heating it to try to cut it off yesterday, it obviously burned all the nylon from the lock nut out. I was able to spin it off by hand.... too late to save the dust boot The upper mount is toast too because all the heat destroyed the upper mount rubber.

So, I went to the other shock and put the spring compressors on. I left a good amount of tension on the upper nut and worked it back and forth with my impact. The nylon lock nut was jamming up the works, just like before. This time, I cleaned the threads with a wire brush after I zipped it on every time. I did this about 10X and then took all tension off the nut with the spring compressors. I ran the nut back and forth about 3 more times and zipped it right off.
Old 10-06-2014, 04:42 PM
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Originally Posted by VTX1800N1
Well, I figured out the problem and got the other shock apart with no damage. It's the nylon lock nut material that is jamming things up. I started cutting the dust boot this morning. After getting it cut about half way around, I actually pried it down and off the upper mount. Then I locked vice grips as tight as I could get on the shock rod. I went to put a deep well impact on the nut and found it finger tight. It turns out that while heating it to try to cut it off yesterday, it obviously burned all the nylon from the lock nut out. I was able to spin it off by hand.... too late to save the dust boot The upper mount is toast too because all the heat destroyed the upper mount rubber. So, I went to the other shock and put the spring compressors on. I left a good amount of tension on the upper nut and worked it back and forth with my impact. The nylon lock nut was jamming up the works, just like before. This time, I cleaned the threads with a wire brush after I zipped it on every time. I did this about 10X and then took all tension off the nut with the spring compressors. I ran the nut back and forth about 3 more times and zipped it right off.
Nice!

There's no doubt that the impact makes removing those nuts much easier.. The whole project should fly together quickly from this point on.
Old 10-06-2014, 07:15 PM
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Originally Posted by Especial86

Nice!

There's no doubt that the impact makes removing those nuts much easier.. The whole project should fly together quickly from this point on.
Well, tomorrow is frame painting day. The new upper mount and dust boot will be in on Wednesday. I have an alignment scheduled for Thursday morning.
Old 10-06-2014, 08:33 PM
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Knocking all the rust scale off the steering knuckles with a hammer and punch, I feel like I've shot-peened them, lol.
Old 10-08-2014, 09:31 PM
  #30  
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All done. Ride is SO much better. I didn't get around to replacing the tie rods, so the dealer will have to do that tomorrow for the alignment. Been going for over 24 hours here, I'll post a picture later.


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