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Need some advice! Serious cylinder leak but no sound of escaping air.

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Old 03-06-2016, 07:56 PM
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Originally Posted by vintageman
Glad you got the head removed and found the burnt valve. At this point, since the head is off, I would change the valve seals as well, it shouldn't take long. I just did that on my motorcycle a few months ago. I cut a piece of 1 inch PVC pipe and put a good notch in it, got a big C Clamp, put the pvc pipe on top of the valve and used the c clamp to compress the valve spring till the valve retainer clips just popped out. Removed the valves and springs (keep them in the right order because they need to go back into the same valve guides). Once I got the valves all out, I cleaned them all, cleaned the head real good, then changed the valve seals, got me some grinding compound to use on the valve and valve seats and put it all back together. Make sure if you do any of this or just change out the one burnt valve (changing out the one burnt valve should also require you using the valve grinding compound then cleaning it), that you do a Leak Down test while the head is still off. Good luck. Keep us in the loop on what you decide to do.
Tom
I made a similar tool but used a steel pipe. Then I used a C-clamp just like you. It actually worked really good. This head is off a 1981 Honda CB900 I'm restoring.

FX4Mark,
I don't blame you for sending your heads in. If you've got any machine work to do, it's a necessity. Good luck and keep us posted.
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Old 03-06-2016, 08:00 PM
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Originally Posted by Rick's 06
I made a similar tool but used a steel pipe. Then I used a C-clamp just like you. It actually worked really good.
That's an ingenious idea
Old 03-06-2016, 09:51 PM
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Originally Posted by Rick's 06
I made a similar tool but used a steel pipe. Then I used a C-clamp just like you. It actually worked really good. This head is off a 1981 Honda CB900 I'm restoring.

FX4Mark,
I don't blame you for sending your heads in. If you've got any machine work to do, it's a necessity. Good luck and keep us posted.
Yea, those are easy to make and very useful on those valve jobs. I have a 1981 CB750K and a 1982 Magna that I am restoring now. The 81 should be done this summer, work keeps getting me side tracked.



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