Topic Sponsor
2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

Headlight Condensation. Easy fix?

Old 12-10-2012, 05:27 PM
  #1  
Junior Member
Thread Starter
 
F-150 freaak's Avatar
 
Join Date: May 2012
Posts: 659
Received 30 Likes on 28 Posts

Default Headlight Condensation. Easy fix?

Hey just bought Harley lights about a month ago and now that it has started raining they are full of mist. Can someone walk me through how to fix this? I'm sorry for bringing this up again, I'm sure there is other threads but couldn't find one. Thanks.
Attached Thumbnails Headlight Condensation. Easy fix?-image-3741620040.jpg   Headlight Condensation. Easy fix?-image-1826656826.jpg  
Old 12-10-2012, 05:48 PM
  #2  
Senior Member
 
04 F150's Avatar
 
Join Date: Nov 2011
Posts: 1,200
Received 40 Likes on 31 Posts
Default

X2 i wana knw this too!
Old 12-10-2012, 06:11 PM
  #3  
Junior Member
Thread Starter
 
F-150 freaak's Avatar
 
Join Date: May 2012
Posts: 659
Received 30 Likes on 28 Posts

Default

Yea but no one is replying so idk what we are going to do about it
Old 12-10-2012, 06:13 PM
  #4  
Jerry
 
jerrybizzle's Avatar
 
Join Date: Oct 2011
Location: meridian, idaho
Posts: 1,473
Received 32 Likes on 31 Posts

Default

Pull them off, take lights out, use a hair dryer to blow in there to dry them out. Once dry, silicone them to prevent future moisture from entering. Use the silicone where the front and back meet.
Old 12-10-2012, 06:14 PM
  #5  
Junior Member
Thread Starter
 
F-150 freaak's Avatar
 
Join Date: May 2012
Posts: 659
Received 30 Likes on 28 Posts

Default

So like just silicone all the way around the outside where the lens and backing meet at?
Old 12-10-2012, 06:50 PM
  #6  
Senior Member
 
mSaLL150's Avatar
 
Join Date: Mar 2011
Location: Northern California
Posts: 976
Received 17 Likes on 16 Posts

Default

The best way would be to open them up and completely re-seal them. Depending on if they are OEM or not, this can be either really hard or really easy (OEMs use permaseal, very tough to open). Use the Oven method (google it) to open the lights up. Often ~250 degrees for 8 minutes or so is a good starting point to get the glue soft. DONT go much hotter then that, you could melt the lens or plastic reflector. Once you get them open, warm up the black plastic back of the light again to get the leftover glue warm again, then scrape it ALL out. Once the channel is cleaned out, use 3M butyl tape liberally in the channel all the way around, and soften it up either in the oven or with a heat gun on low. clamp the lens back onto the housing and let it seal completely (allow at least 6 hours at room temp with it clamped).

See steps 1 and 6 here for a bit more detail:

https://www.f150forum.com/f2/how-min...trofit-110117/

If this task is too hard or you are worried about messing up, you can use silicone around the outsides but it may not get the seal perfectly to fix the problem and can also be quite messy if you are not very careful.

Last edited by mSaLL150; 12-10-2012 at 06:59 PM.
Old 12-10-2012, 08:55 PM
  #7  
Jerry
 
jerrybizzle's Avatar
 
Join Date: Oct 2011
Location: meridian, idaho
Posts: 1,473
Received 32 Likes on 31 Posts

Default

Originally Posted by F-150 freaak
So like just silicone all the way around the outside where the lens and backing meet at?
Yes. All exterior. I didn't pull my new ones apart at all.
Old 12-10-2012, 09:26 PM
  #8  
Senior Member
 
Island Truck's Avatar
 
Join Date: Dec 2010
Posts: 159
Received 10 Likes on 7 Posts

Default

I'm considering getting this type of headlight myself and I see there are a lot of options

If you don't mind my asking, did you

1. Get the inexpensive ebay versions?
2. Ger the medim priced Hella versions, or
3. Go all out and get the OEM Ford Harley Davidson versions?

(Or I guess there could be other options...)

Thanks
Old 12-10-2012, 11:53 PM
  #9  
Senior Member
iTrader: (1)
 
Especial86's Avatar
 
Join Date: Dec 2011
Posts: 5,741
Received 532 Likes on 438 Posts

Default

Originally Posted by mSaLL150
The best way would be to open them up and completely re-seal them. Depending on if they are OEM or not, this can be either really hard or really easy (OEMs use permaseal, very tough to open). Use the Oven method (google it) to open the lights up. Often ~250 degrees for 8 minutes or so is a good starting point to get the glue soft. DONT go much hotter then that, you could melt the lens or plastic reflector. Once you get them open, warm up the black plastic back of the light again to get the leftover glue warm again, then scrape it ALL out. Once the channel is cleaned out, use 3M butyl tape liberally in the channel all the way around, and soften it up either in the oven or with a heat gun on low. clamp the lens back onto the housing and let it seal completely (allow at least 6 hours at room temp with it clamped).

See steps 1 and 6 here for a bit more detail:

https://www.f150forum.com/f2/how-min...trofit-110117/

If this task is too hard or you are worried about messing up, you can use silicone around the outsides but it may not get the seal perfectly to fix the problem and can also be quite messy if you are not very careful.
X2^^^
You can also use permatex ultra black RTV adhesive...

A quick way to seal without splitting them open is to heat the back black plastic with a heat gun. Seal the outside of the backing to lens seal with silicone and clamp them tight... I use lashing straps.. Run the heat gun around the perimeter and listen for creeks and squeaks. Heat it, goop it, strap it, heat it, re-check or tighten the straps...

If this doesn't work, then you have to split the lens and reseal.
Old 12-11-2012, 06:16 AM
  #10  
Mark
iTrader: (1)
 
techrep's Avatar
 
Join Date: Jan 2009
Location: Va. Beach, VA.
Posts: 36,850
Received 2,410 Likes on 2,111 Posts

Default

If those were OEM harley lights they would not have done that...most web sites that sell aftermarket lights will tell you to seal then prior to install.

Thread Tools
Search this Thread
Quick Reply: Headlight Condensation. Easy fix?



All times are GMT -4. The time now is 10:11 PM.