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5.4 to 6.8 swap. And, yes, i am serious.

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Old 10-25-2010, 09:06 PM
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Question 5.4 to 6.8 swap. And, yes, i am serious.

Just trying to do my homework thoroughly before i start so i know what i'm getting into. I have a friend with an F-350 and a highly modded V-10 and i told him how wicked his sounded under power and too bad when i swap my engine i couldnt upgrade. He said it had been done, so now i'm considering it since i can get an 05 3v 6.8 with computer and all accessories for $2500. So here are some of my main concerns:
  • Will the automatic handle the V10 torque, or should i swap out for a different one? I know i have the smaller of the two autos available for the 05 model (4r100?)
  • can the computer be flashed to run the V10 or should i just swap it with the v-10 and be done with it, and if so, will the V10 ECU interface with the rest of the wiring on my truck?
  • clearance for headers? I know the stock manifold are pretty compact but will a set of excursion/E350/F250 headers work?
  • I'm pretty sure that a high end electric fan will be neccessary but will the radiator for the 5.4 handle the job of cooling?
  • intake manifold on the 05 and up v10 is abs. I know there are companies out there that make sheetmetal ones but are they worth the performance gain or should i stick with stock unless i decide to turbo...
Hopefully this thread will get me a lot of info on the subject. I'm new to the site but definately respect the amount of information available to us all on here and appreciate anyone who takes the time to try and help me out. Let me know if there are any other issues i'm not taking into account for, and other mods that you might do before stuffing this thing in. If this looks like it's going to be too much of a pain in the *** and cost too much money to make it work out, i'm probably gonna twin turbo a 5.4 but id much rather have a tag that said "SRTKILLA" on the back of my Effie hahah.... Thanks a lot guys
Old 10-25-2010, 10:21 PM
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Get the tranny that came with the 6.8, it will make things a lot easier for you. You'll need the ECU reflashed and probably a custom program burned. The exhaust should fit fine, and you can probably even use the standard fan, since the 6.8 is only 2 pistons longer than the 5.4.

This link, from the other site, should help.
http://www.f150online.com/forums/v8-...-v10-swap.html

Good luck!
Old 10-25-2010, 10:28 PM
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I hope you do this. I am seriously planning on doing this to mine when I pay it off.

Ford V10 FTW.
Old 10-25-2010, 11:56 PM
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subscribed to watch. I want to see how this turns out.
Old 10-26-2010, 12:02 AM
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Curious to see what SRT you plan to be killing? Maybe a crossfire SRT6?

Either way, sounds like a nice project you've got lined up. I'll definitely keep an eye out for the build thread!
Old 10-26-2010, 12:45 AM
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Sounds sweet....I'm totally jealous!! Keep us posted!
Old 10-26-2010, 01:32 AM
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Oh yeah, forgot to mention you can buy a bolt-on supercharger for it

Last edited by ak_cowboy; 10-26-2010 at 02:33 AM.
Old 10-26-2010, 09:08 AM
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Originally Posted by ak_cowboy
Get the tranny that came with the 6.8, it will make things a lot easier for you. You'll need the ECU reflashed and probably a custom program burned. The exhaust should fit fine, and you can probably even use the standard fan, since the 6.8 is only 2 pistons longer than the 5.4.

This link, from the other site, should help.
http://www.f150online.com/forums/v8-...-v10-swap.html

Good luck!

So the same ECU is compatible with the V10? Just plug, flash, and play?
as for the transmission i wanted to keep the same gear ratios that i have now as long as my trans will handle the torque. What about the engine mount locations?
Old 10-26-2010, 02:06 PM
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Originally Posted by Nasty J
So the same ECU is compatible with the V10? Just plug, flash, and play?
as for the transmission i wanted to keep the same gear ratios that i have now as long as my trans will handle the torque.
What about the engine mount locations?
I don't think it's quite as simple as plug, flash, play, but it's pretty close. Another guy did the V10 swap and had his computer set up by 5 Star Tuning.
http://www.5startuning.com/

I don't think that your tranny will live up to the V10s torque...
"
The powertrain lineup for 2005 includes:
6.8-liter Triton V-10 – for the first time, Ford’s aluminum 3-valve cylinder head, introduced on the 2004 F-150, is available on a V-10 engine. The new 6.8-liter, 3-valve Triton V-10 is the most powerful gasoline engine in the class, with 355 horsepower and 455 pound-feet of torque"

There's a simple trick to the motor mounts, read through that first link to camdenlakes thread.
Old 10-26-2010, 05:40 PM
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Originally Posted by ak_cowboy
I don't think it's quite as simple as plug, flash, play, but it's pretty close. Another guy did the V10 swap and had his computer set up by 5 Star Tuning.
http://www.5startuning.com/

I don't think that your tranny will live up to the V10s torque...
"
The powertrain lineup for 2005 includes:
6.8-liter Triton V-10 – for the first time, Ford’s aluminum 3-valve cylinder head, introduced on the 2004 F-150, is available on a V-10 engine. The new 6.8-liter, 3-valve Triton V-10 is the most powerful gasoline engine in the class, with 355 horsepower and 455 pound-feet of torque"

There's a simple trick to the motor mounts, read through that first link to camdenlakes thread.

Ok so ive located a guy who bought a bare RV chassis rigged for the 6.8 and it's backed with what looks to be the appropriate torqueshift tranny. BRAND NEW 0 MILEs and i think i might be able to get the whole rig, engine, trans, wiring and ecu for $3k-3500(booya) whichs beats the hell out of the other deal i was thinking which would be a complete take out from an 05 F350 with 70,000 miles and no transmission for 3000. If that works out, what rear end gear do i need to set up with to accommodate for the steep gearing on the torqueshift? Thanks for the help man keep the info comin cause i'm thirsty.


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