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Old 04-24-2014, 07:07 PM
  #21  
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Yeah the kit includes Kwik Clips, which are:
This is the small metal clip that goes around the leaves of a leaf spring, usually about 1/4 of the way down the length of spring. They are intended to keep your leaves in-line and to keep them from spreading too far away from the main leaf in the event of a large bump in the road, dip or jump. They are a simple 2 piece design that can be installed in minutes.
So it looks like you could just cut those old ones off and replace them with this new Kwik Clips.



Also, I got some specifics on this Add A Leaf for our trucks.
The overall length of the add a leaf is 58-1/2” This is good, this is the exact length I was hoping for.
This thickness is
.401 in on the 091 part number
.447 in on the 092 part number
.499 in on the 093 part number
Old 04-25-2014, 12:29 PM
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Originally Posted by Driftboater
Hit an unfortunate road block to the AAL installation. The General Spring AAL is really long and designed to be the #2 spring. As a result, the whole leaf pack needs to be removed to install them because there is no way that I can think of to remove the clips on each end that hold the current #1 and #2 springs together. If anyone has any ideas I am open to suggestions.
According to an email I got back from General Spring

"the kwik clips are an aluminum 2 piece clip so you can cut off your factory riveted clips and replace with these."

You should be just fine to cut them off.

These are very inexpensive shipped to my door.
I'm probably going to do this myself next paycheck, though I'd love to see pictures of your setup installed before I pull the trigger.
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Old 04-27-2014, 11:00 PM
  #23  
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Sorry for the delayed response, thanks for the great suggestions. Work took me out of town this weekend so I haven't started on this project, but there was great fishing involved so it isn't all that bad.

Wish I would have read these great suggestions before I bought 2 new bolts for the front leafspring mount. A friend recommended cutting off the old bolts. So I planned to loosen the nuts, tap the bolts over to give enough room to get a hacksaw or saws-all in there to cut the heads off, slide the bolts out on the body side where there is more room, and remove the pack. Now I have to reconsider with the angle grinder idea.

FYI, I spoke to a Ford Tech when I bought the bolts to find out if there was any reason the bolts were installed in such an inconvenient, retarded way and he said no. So if I go with the bolt cutting plan, I will install the bolts in the opposite direction in case I ever have to remove them in the future.

The springs are 58" long and they only shipped a pair of kwik-clips. I am going to see if I can reuse the factory ones if I cut the bolts.
Old 04-28-2014, 01:17 PM
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Originally Posted by Driftboater
Sorry for the delayed response, thanks for the great suggestions. Work took me out of town this weekend so I haven't started on this project, but there was great fishing involved so it isn't all that bad.

Wish I would have read these great suggestions before I bought 2 new bolts for the front leafspring mount. A friend recommended cutting off the old bolts. So I planned to loosen the nuts, tap the bolts over to give enough room to get a hacksaw or saws-all in there to cut the heads off, slide the bolts out on the body side where there is more room, and remove the pack. Now I have to reconsider with the angle grinder idea.

FYI, I spoke to a Ford Tech when I bought the bolts to find out if there was any reason the bolts were installed in such an inconvenient, retarded way and he said no. So if I go with the bolt cutting plan, I will install the bolts in the opposite direction in case I ever have to remove them in the future.

The springs are 58" long and they only shipped a pair of kwik-clips. I am going to see if I can reuse the factory ones if I cut the bolts.
I did the hacksaw route once on an old Jeep. I was installing longer shackles for a small lift, and had the exact same problem in the rear with the bolts hitting the gas tank upon removal. Back then I didn't own any power tools, so it was slow going with the cheapy hacksaw I bought. It works, but it's slow.

Good luck.
Old 05-01-2014, 01:19 PM
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Originally Posted by Kytann
One thing I never liked about Add A Leafs was that the universal ones were so short. To work well, especially for helping to control axle wrap, they should be as almost long as the main spring.
Like this:

Fortunatly, the guys over at the Ford Raptor Forums seem to have figured out a solution. My plan has been to go this route if I ever needed to add weight capacity in the back. Part of me would love to do it just to get rid of the lift block.

And then I run accross this thread


And it looks like some company has finally wised up. I wonder if these new springs are really as long as the ones in the Raptor thread are?

Once they are installed I would love a close-up picture of the ends like the one I posted above so see if they really are as long.
As I understand it, General Spring builds ad-a-leafs for the 145" WB trucks. Do you know they make them for the 157" WB trucks?
Old 05-01-2014, 01:29 PM
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All I know is what I posted, which I got those answers by emailing them. They have a contact info on their site.

If you know the length of spring you want, they'd probably be able to cut it for you.
Old 05-01-2014, 04:06 PM
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I don't know either but I'd give'em a call, they were very helpful when I called. I won't be able to get to this mod until next week at the earliest. Heading out this weekend to try and catch some northern pike on a fly rod for the first time... life is good.
Old 05-08-2014, 06:44 PM
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Well I went ahead and ordered these anyway. I'll try to take pics of the install
Old 05-09-2014, 10:28 AM
  #29  
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Originally Posted by Kytann
Well I went ahead and ordered these anyway. I'll try to take pics of the install
Great. Things got very busy for me recently, that coupled with the bad weather and the unexpected level of instalation difficulty has delayed my install. I hope to get to it this weekend if a very mechanically inclined friend is free to assist in his well equipped, insulated garage. Otherwise it may be awhile since I am currently expected to be out town for the next 2 weeks. Thankfully I am in no rush since this is an improvement, not a repair.

FYI, when I told him I had just enough room to use a pipe wrench to bend the edges of the outside OEM kwikclips, he suggested doing that and sliding the lower leaf springs out, leaving the main top spring in place. After removing the lower leaf springs, he suggested bending the kwikclips straight up and drilling the appropriate size holes in them for a bolt. Position/allign them in place under the top spring and secure them using a bolt across the top rather than bending the kwikclips over the top spring- which would be very difficult considering the space constraints. He did this when he added leafsprings to his beast of a Jeep he custom built. I have to get under there to see if this is possible and see what size bolt would fit (1/2"??). Another thing he mentioned is the type of kwikclips sent with the add-a-leaf kit tend to slide towards the axle with vibrations and contractions over time because there is nothing holding them in place or the leafsprings aren't contoured wider towards the center.

Last edited by Driftboater; 05-09-2014 at 10:43 AM.
Old 05-09-2014, 11:45 AM
  #30  
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My plan is to just go without kwik clips. Combined with my longer rear shocks I will be installing I will end up with more droop travel. That's how I did it in my previous truck.

Not recommended for towing though. I plan on doing alot of off-roading with them.


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