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grinding noise on the highway?

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Old 04-24-2015, 06:19 PM
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Default grinding noise on the highway?

Hi all,

Thanks for having me and thanks for taking the time to read this and help! Any and all input is appreciated.

This morning (roughly freezing temperature - nothing out of the ordinary after the brutal winter we just had) got onto the highway to head to work and set the cruise control (as normal) at approx 110km/h (65mph) and after several seconds heard a distinct, quite unpleasant grinding noise. It was loud enough to be heard over the heater and radio. Turned the heater and radio off to listen closer and didn't like the sound of it - sounded like metal on metal. There was no different feel in the floor, pedals or steering wheel. As soon as I turned cruise control off, the noise disappeared! Turned cruise control back on, and the noise returned approx 5 seconds later. If I continued driving along normally and sustained a certain speed, the noise would appear after 5 seconds again and only go away once I lifted off the gas or coasted down a hill... Very bizarre. Once I got to work and poked my head underneath didn't immediately notice anything out of the ordinary - no funny smells or anything...

Hoping someone with a bit more knowledge than I have could provide some insight before I bring it to the dealer and know what I may be getting into...

Background info:
2011 FX4 ecoboost, crew cab. Stock, no modifications. Approx 134,000km (~80,000 miles)

Thanks!
Old 04-24-2015, 10:54 PM
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Originally Posted by robotpepper
Hi all,

Thanks for having me and thanks for taking the time to read this and help! Any and all input is appreciated.

This morning (roughly freezing temperature - nothing out of the ordinary after the brutal winter we just had) got onto the highway to head to work and set the cruise control (as normal) at approx 110km/h (65mph) and after several seconds heard a distinct, quite unpleasant grinding noise. It was loud enough to be heard over the heater and radio. Turned the heater and radio off to listen closer and didn't like the sound of it - sounded like metal on metal. There was no different feel in the floor, pedals or steering wheel. As soon as I turned cruise control off, the noise disappeared! Turned cruise control back on, and the noise returned approx 5 seconds later. If I continued driving along normally and sustained a certain speed, the noise would appear after 5 seconds again and only go away once I lifted off the gas or coasted down a hill... Very bizarre. Once I got to work and poked my head underneath didn't immediately notice anything out of the ordinary - no funny smells or anything...

Hoping someone with a bit more knowledge than I have could provide some insight before I bring it to the dealer and know what I may be getting into...

Background info:
2011 FX4 ecoboost, crew cab. Stock, no modifications. Approx 134,000km (~80,000 miles)

Thanks!
Could be the actuator partially engaging the front wheel drive. Common on the newer 4x4's. Had to get passenger side changed on my truck that was making the same noise.
Old 04-25-2015, 06:52 PM
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Originally Posted by PawPaw
Could be the actuator partially engaging the front wheel drive. Common on the newer 4x4's. Had to get passenger side changed on my truck that was making the same noise.
That's what it's definitely sounding like, after posting this issue on several forums. Thanks for your help!
Old 04-25-2015, 07:13 PM
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Originally Posted by robotpepper
That's what it's definitely sounding like, after posting this issue on several forums. Thanks for your help!
Vacuum line may be bad and causing problems...had mine go out on the passenger side about 4 months ago. No problems since. Like I said it's a common problem that needs to be corrected. No problem with the help!
Old 04-26-2015, 09:29 PM
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Truck dropped off @ dealership (still have extended warranty, but it's anybody's guess what it'll cover). Hopefully find out tomorrow morning what's causing it and what it'll take to fix.
Old 04-27-2015, 10:52 AM
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Originally Posted by PawPaw
Could be the actuator partially engaging the front wheel drive. Common on the newer 4x4's. Had to get passenger side changed on my truck that was making the same noise.
I would say that exactly your problem, I had the same problem gonna have to change it
Old 04-28-2015, 10:39 AM
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Originally Posted by robotpepper
Hi all,

Thanks for having me and thanks for taking the time to read this and help! Any and all input is appreciated.

This morning (roughly freezing temperature - nothing out of the ordinary after the brutal winter we just had) got onto the highway to head to work and set the cruise control (as normal) at approx 110km/h (65mph) and after several seconds heard a distinct, quite unpleasant grinding noise. It was loud enough to be heard over the heater and radio. Turned the heater and radio off to listen closer and didn't like the sound of it - sounded like metal on metal. There was no different feel in the floor, pedals or steering wheel. As soon as I turned cruise control off, the noise disappeared! Turned cruise control back on, and the noise returned approx 5 seconds later. If I continued driving along normally and sustained a certain speed, the noise would appear after 5 seconds again and only go away once I lifted off the gas or coasted down a hill... Very bizarre. Once I got to work and poked my head underneath didn't immediately notice anything out of the ordinary - no funny smells or anything...

Hoping someone with a bit more knowledge than I have could provide some insight before I bring it to the dealer and know what I may be getting into...

Background info:
2011 FX4 ecoboost, crew cab. Stock, no modifications. Approx 134,000km (~80,000 miles)

Thanks!

...
That's what it's definitely sounding like, after posting this issue on several forums. Thanks for your help!

...
Truck dropped off @ dealership (still have extended warranty, but it's anybody's guess what it'll cover). Hopefully find out tomorrow morning what's causing it and what it'll take to fix.
Hey robotpepper,

I responded to another one of your posts. I recommend continuing to work with a dealer in your area, as our Ford-Certified Technicians are currently the best resource to assist with your concern.

Mariel
Old 05-20-2015, 12:23 PM
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In case anyone is still following this (and in an attempt to help anyone who may have the same problem) - my brake vacuum pump was becoming worn out (caused a loud humming/whirring hair-dryer type noise on startup for 60-90 seconds) and due to the loss of vacuum, the 4x4 was partially engaging causing said grinding noise on the highway. Ford replaced the vacuum pump under extended warranty, no more funny noises!
Old 05-20-2015, 12:29 PM
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nice



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