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how do i convert to manual locking hubs on a 94 xlt

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Old 05-31-2009, 06:27 PM
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Default how do i convert to manual locking hubs on a 94 xlt

hello i bought a 94 f150 xlt with autolocking hubs and am having 4wd problems, heres a quote from my other thread that got no reply's

Originally Posted by TheFNG
hello just bought a 94 f150 xlt with 5.0l automatic w/ overdrive and all of the sudden while driving it'll start making a weird clicking noise then as i apply the brakes and slow down the noise will get faster and more intense and turn into more of a clicking/clunking sound that finaly stops right before i come to a complete stop with 2 loud rough clunks its like the 4wd isnt fully disengaging.
now if there is no cheap easy solution to fixing that how much trouble, time and money would it cost me to convert to manual hubs? any good step by step walk through's out there?
Old 05-31-2009, 07:09 PM
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you would have to buy a auto locking to manual locking converson kit which is like 20$ and then the hubs.
Old 05-31-2009, 07:13 PM
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just replaced my 3 screw auto hubs, with warns. took 2 hrs first side, 45 minutes other side. recommend you replace wheel bearings at the same time. 95 f150 4x4 xlt 5.8 warn instructions walk you thur it. i am a carpenter by trade. website for WARN. http://www.trsfabandoffroad.com/prod...dana_axles.htm bearings $60.00 premiun hubs $70.00 pr. spindle nut kit $55.00 you may not need spindle nut kit. advance auto parts.
Old 05-31-2009, 08:04 PM
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i was thinking of going with

these http://www.autopartswarehouse.com/de...W43b3f85c7ab9e
hubs

and this conversion kit http://www.eautoworks.com/product-Mi...RIES_TRUCK.htm

would i still need anything else with that?

also would i still have to have the silinoid and actuaters checked out or do those only matter with auto hubs?
Old 05-31-2009, 08:42 PM
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also just checked and i have the 5 bolt auto hubs so i wont need the spindle nut kit right?

is the conversion kit and the spindle nut kit the same thing or do i still need the conversion kit?

do i need any special tools?

Last edited by TheFNG; 05-31-2009 at 08:50 PM.
Old 05-31-2009, 10:11 PM
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conversion/ spindle nut kit... same thing. according to milemarker you need the conversion kit. i was going to buy milemarkers,also. but the 4wheeler guru here in central fla. convinced me the few extra dollars for the warn hubs, would be worth it, in the long run.
Old 05-31-2009, 10:30 PM
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http://www.supermotors.net/registry/media/72045 file 9,10,11, & 12 of 97. located in the gallery. this is a complete diagram of your 5 screw hubs. should be all you need for disassembling your hubs.

Last edited by GOTWOOD; 05-31-2009 at 11:00 PM.
Old 06-01-2009, 12:14 AM
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Originally Posted by GOTWOOD
conversion/ spindle nut kit... same thing. according to milemarker you need the conversion kit. i was going to buy milemarkers,also. but the 4wheeler guru here in central fla. convinced me the few extra dollars for the warn hubs, would be worth it, in the long run.
so if i'd go with these warn hubs i woudlnt need the kit?

Warn Hubs - 4WD

Part No. 9790 Standard Manual Hub Kit; Set; 19 Spline; ; Will Not Fit With Flange Mounts; Full Time 4WD Requires Transfer Case Conversion Kit; Replacing Automatic 3 Hole Cap With Manual; Use Correct Spindle Nut Kit
also if converting to manual hubs does it matter if the actuaters or silinoid was bad or is that only important to the auto lock in hubs?
Old 06-01-2009, 09:31 AM
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Manual locking hubs don't need the actuators or solenoids. You need Manuel or Jose to engage them. Was wondering why you are not pursueing the repair of the present system, others have had concerns with the solenoids getting wet and corrosion stuff.

Last edited by Good old Bill; 06-01-2009 at 09:34 AM.
Old 06-01-2009, 09:42 AM
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ahh thanks. the reason i'd rather switch than repair is that i've talked to many friends that know more than i do about this sort of thing and they all said the same thing "push button and auto locking hubs are the worst thing that ever happend to 4wd systems" they say even if i fix it now it'll fail again when either i dont have the cash to fix it or when im stuck and need it


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