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how can you test a bad egr sensor?

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Old 08-04-2011, 09:07 PM
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Question how can you test a bad egr sensor?

my truck threw up every egr related code in the book at me so could it be just a bad sensor? the o2 is brand new the cats not clogged i tried to clean out the egr with some carb cleaner still every code in the book
Old 08-04-2011, 09:32 PM
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Does the EGR move when vacuum is applied?
Old 08-04-2011, 09:33 PM
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Did you take it completely apart and clean it? The rod might be seized not operating throwing the code, you can also look up testing it you will need a multimeter.
Old 08-04-2011, 09:52 PM
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Originally Posted by Just call me Sean
Does the EGR move when vacuum is applied?
i don't know how to do that...

I have not taken the thing apart completely i plan to do that this weekend starting tommorow if its nice out the reason i asked was because i didn't find anything on the forum about testing the sensor itself the search feature is complicated.
Old 08-04-2011, 10:55 PM
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It's easy to test, but easier to test the other stuff first.
Old 08-04-2011, 11:01 PM
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Originally Posted by Just call me Sean
It's easy to test, but easier to test the other stuff first.
ok so how do you test if it works under vacuum? lol
Old 08-05-2011, 01:02 AM
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Apply vacuum to it.
Old 08-05-2011, 09:23 AM
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Remove the EVP sensor from the EGR valve, use an ohmeter as called out in your manual. The pintle needs to be pushed in and out to obtain different readings.

Remember, with EGR valve removed, there are two holes esposed, one from the exhaust and another going back to the intake system. There are alot of reports about these holes getting plugged up.
Old 08-05-2011, 05:40 PM
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Originally Posted by Good old Bill
Remove the EVP sensor from the EGR valve, use an ohmeter as called out in your manual. The pintle needs to be pushed in and out to obtain different readings.

Remember, with EGR valve removed, there are two holes esposed, one from the exhaust and another going back to the intake system. There are alot of reports about these holes getting plugged up.
I just removed the evp sensor today the two bolts holding it on the manifold where rusted up to much for me to get them off with a wrench so i might need to drill them out or some crap but tomorrow I will be removing the sensor and testing it out and spraying some carb cleaner in there again the vacuum tube is fine there is no cracks or nothing but the tube looks rusted up allot so hopefully the sensor is good and its just clogged.
Old 08-05-2011, 08:50 PM
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What's the trouble here? Am I not being descriptive enough?

Do you have vacuum in at the control solenoid?
Do you have vacuum out at the solenoid? Should be none at idle and see what you get when you play with the gas.
Does the EGR move when vacuum is applied? If you don't want to suck on the hose then use engine vacuum, borrow the supply from the solenoid or something.

Then I would start checking wires and signals and crap if all that worked.


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